Course:MTRL466-adhesivebonding/Group2/September 30

From UBC Wiki
Project Name Adhesive Bonding
Group 2
Current Meeting September 30, 2011
Minutes Prepared By Mandy Chen

Attendees

Chad, Mandy, Zoe, Andy and Kyle.

Shauna is away

Agenda

  • Andy will lead the meeting
  • Summaries on literature review have been edited and compiled together. We will upload later for feedback
  • Paint Baking Reference- GM response?

Adhesive Bonding

Heat Transfer

  • Mastered the Fourier's Second Law
  • Set up the preliminary model on Excel
    • why delta t should be fixed?
    • Parameters are found from the literature first, will eliminate as follows
      • Will define whether it is laminar or turbulent from the air inside the oven to find the range of heat transfer coefficient -> how to get Renald's number!!!!!
      • Will validate the thermal conductivity changing with temperature -> k(T) for each alloy
  • Single material plate (Al alloy only) -> Composite system (5xxx Al alloy, Epoxy, 6xxx Al alloy)

Recovery

  • Found the mathematical model
  • Set up the preliminary model on Excel- Invalid output
  • Find constants and materials constants from literature
    • See what materials constants and constants depend on

Precipitation

  • Found the mathematical model
  • Set up the preliminary model on Excel
    • Trying to see if the results generated from the model are close to the results from literaturerking on the strong obstacle model

Future Plan

  • Put together a summary of each model including descriptions, assumptions and parameters..etc
  • Models?


Minutes

References

  • Paint baking
    • Find a reference journal to compare if they are similar
    • Cannot reference the current journal
    • Figure out if it is necessary to contact GM
  • CAFE
    • Can use the official website but there should be a document that can be referenced
  • Materials in Automotive
    • Book, google it. It is on Ebookee.com

Adhesion

  • 2 parameters for it to work right now
    • % cure- Check sensitivity
    • Time steps- smaller steps, more precise
    • Compare change in predicted model
  • See at which time step point point the results won't change

Heat Transfer

  • Be able to explain clearly on the MT how the model will work with the rest
  • For now, don't have to include adhesion part
  • Implicit time step- current using it.
  • Explicit time step- using time at current time step
  • Because Kyle and Andy have had a tutorial with Chad on Fourier's 2nd law- Write 1-2 page description to explain to the rest on how this works
    • Basic equations
    • Basic methodology
  • Test how many nodes you need and why it is your parameter
  • Do your results depend on dx, dt?
  • Sensitivity analysis
    • Compare results for center node, plot time vs error and sum the error
    • SIMPLER: Do simulation of current model using conditions and parameters of Newton's cooling and compare the results with the analytical Newton's cooling model
  • If the thickness were to change later, will the nodes change?
  • Temperature and compositional differnce of k- ASM handbook to find Al alloy
  • We can ignore temperature difference in thermal conductivity - from transport textbook table (It doesn't change much)
  • Find the k of al alloy 5754, 6111
  • Search air velocity inside oven to find Reynolds #
  • If it is necessary, we can run tests to measure h
  • How ar eyou going to add in the heat generation part???

Recovery

  • Extrapolate data from literature to compare
  • Email Excel spreadsheet and make it clear to Chad on what you did

Precipitation

  • Put something together on the Excel spreadsheet
  • Plot your model to see if you can get similar plot
  • Currently using isothermal model-NEED TO CHANGE IT

Next week

  • Gather results and data to look at in the meeting